AIChE CCPSC : CCPS Process Safety Professional Certification

CCPSC real exams

Exam Code: CCPSC

Exam Name: CCPS Process Safety Professional Certification

Updated: Nov 11, 2026

Q & A: 114 Questions and Answers

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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Process Safety Management Systems30%- Asset Integrity and Reliability
  • 1. Equipment quality assurance
    • 2. Maintenance, inspection, testing
      - Operating Procedures and Safe Work Practices
      • 1. Procedure development and maintenance
        • 2. Permit systems, lockout/tagout
          - Process Knowledge Management
          • 1. Documentation, P&IDs, design basis
            • 2. Data management and integrity
              - Management of Change
              • 1. Risk assessment for changes
                • 2. Technical and administrative review
                  Hazard Identification and Risk Analysis25%- Risk Evaluation and Control
                  • 1. Inherent safety, prevention, mitigation
                    • 2. Risk criteria and prioritization
                      - Hazard Assessment Methods
                      • 1. FMEA, LOPA, Quantitative Risk Analysis
                        • 2. HAZOP, What-If, Checklist
                          Measurement, Audit, and Continuous Improvement15%- Performance Indicators
                          • 1. Leading and lagging metrics
                            • 2. Data collection and reporting
                              - Audit and Assessment
                              • 1. System effectiveness evaluation
                                • 2. Compliance verification
                                  Incident Investigation and Learning15%- Learning and Improvement
                                  • 1. Knowledge sharing and prevention
                                    • 2. Corrective actions implementation
                                      - Investigation Methodology
                                      • 1. Evidence collection and analysis
                                        • 2. Root cause analysis
                                          Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Competency
                                          • 1. Knowledge and skills requirements
                                            • 2. Training and development
                                              • 3. Competency verification
                                                - Process Safety Culture
                                                • 1. Compliance and standards
                                                  • 2. Leadership and commitment
                                                    • 3. Workforce engagement

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      Question #1

                                                      For a vapor explosion that occurs in a closed vessel, the amount of thermodynamic energy that ends up in the overpressure is approximately:

                                                      • A. 2%
                                                      • B. 17.5%
                                                      • C. 50%
                                                      • D. 0%
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: C  🗳️

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                                                      Question #2

                                                      Which of the following approaches can be used to prevent fires and explosions? (select all that apply)

                                                      • A. Use of inerting procedures
                                                      • B. Prevent static accumulation
                                                      • C. Hot-work permits
                                                      • D. Use electrical fixtures that are appropriately rated for the area
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A,B,C,D  🗳️

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                                                      Question #3

                                                      Discuss the training needs for personnel who may be required to respond to a release of a hazardous substance within a chemical facility.

                                                      • A. Limit training to evacuation procedures only
                                                      • B. Provide only basic PPE training without practical exercises
                                                      • C. Focus only on theoretical knowledge of chemicals and hazards
                                                      • D. Provide comprehensive training including hazard recognition, emergency response actions, PPE use, and incident command understanding
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: D  🗳️

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                                                      Question #4

                                                      Which of the following events require a process safety incident investigation? (Select all that apply)

                                                      • A. Fire in an office building
                                                      • B. Toxic release
                                                      • C. Runaway reaction
                                                      • D. Explosion
                                                      • E. Allergic response
                                                      • F. Slip, trip, or fall injury
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: B,C,D  🗳️

                                                      Explanation: Only visible for ITexamReview members. You can sign-up / login (it's free).

                                                      Question #5

                                                      A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

                                                      • A. A pool fire from the leak of a common solvent beneath the vessel
                                                      • B. An internal ignition of the vessel's vapor space, the vessel containing a solvent
                                                      • C. A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting
                                                      Reveal Solution  Discussion  0

                                                      Correct Answer: A  🗳️

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